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Kohler Equipment Powers Barrier Board Production

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New Kohler equipment installed and running on a Fosber Quantum built for what the European market is moving toward next.

As plastic and wax replacements accelerate across Europe, this system was designed around paper-based, food-grade barrier coatings that demand control.

The configuration:

  • WaterDeck on the medium liner to stabilize moisture before bonding
  • HY90 Rod Coater (WaterDeck / Rod Coater) on the liner for precise, repeatable barrier application.
  • Dual AirBars on the coater section to deliver increased coating speeds.

What this enables:

  • Consistent bonding on coated and uncoated structures
  • Reduced starch usage despite barrier coatings
  • Lower post-warp and flatter finished board
  • Flexibility to run barrier, functionals, and color coatings
  • Consist paper moisture content on all part grades
  • Faster speeds across all paper grades

Process stability, moisture control, and coating accuracy the fundamentals required to replace plastic and wax with functional paper solutions at scale.

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