Nefab and Nokia have worked together to develop a fiber-based packaging solution for Nokia’s 5G radio frequency (RF) modules.
This design replaces traditional plastic materials with Nefab’s FiberFlute cushioning. The project has been recognized as a finalist for the Nokia Diamond Award 2025 in the Sustainability category for significantly reducing plastic waste and environmental impact while meeting strict protection and performance requirements.
The new packaging system features FiberFlute, a paper-based cushioning material engineered to replace plastic foam. Rigorous technical testing confirms FiberFlute’s proven strength, impact resistance, and ability to safeguard products during transport and handling throughout the supply chain.
Key Benefits of the FiberFlute Solution
- Significant Plastic Waste Reduction: By replacing polyethylene (PE) foam with FiberFlute, the packaging eliminates plastic and can be recycled through established paper waste streams. This leads to the reduction of approximately 44,000 kg of plastic waste annually.
- Lowered Carbon Emissions: The new design reduces CO₂ emissions by 7 tons per year by decreasing the Packaging Carbon Footprint per shipped unit.
- Optimized Last Mile Protection: The packaging is engineered to remain with the product until final installation, providing comprehensive protection all the way to the installation site.
The packaging system incorporating FiberFlute was developed by Nefab in close collaboration with Nokia’s engineering, sustainability, and supply chain teams. By aligning technical requirements with environmental targets, both companies have achieved a packaging system that supports operational efficiency while advancing sustainability objectives.
