Interview with Mr. Avinassh Gandhi, Managing Director, Arham Corrugators
Arham Corrugators, Nagpur is the leading manufacturer of corrugated boxes. From the needs of FMCG clients to the textile industry, we cater to all demands.
Corrugman : Could you brief us about Arham Corrugators?
Avinassh Gandhi : Arham Corrugators was started in year 2017 at Nagpur. Initially we started with semi automatic plant, all imported machineries and with 1 ton boiler. We were able to produce 200 tons with semi automatic setup in just 10,000 sq ft shed. We imported 5 ply Plant from Xianguang China and 4 color printing machine from South China in year 2023, started production in Feb 2024. Currently We have installed capacity of 1500 MT tons per month. At present We have factory building Shed of above 50000 sq ft.
We are ISI marked company by Bureau of Indian Standard as well as ISO certified company. We have special permission from Petroleum & Explosives Safety Organization, Govt of India to supply Corrugated Boxes to Explosives manufacturing organization. We have been awarded by Govt of India in year 2024 for consistency in quality of our products delivered in market.
CM : What are your company’s vision?
AG : In Stage I, Arham Corrugators aspires to achieve the status of the premier Corrugated Box Manufacturer in India. Our commitment extends to providing end-to-end packaging solutions, encompassing Concept Ideation, Designing, and Production, all within a unified framework in Stage II which are our vision.
Our state-of-the-art facility is equipped with cutting-edge machinery sourced internationally, marking our commitment for establishing one of the most advanced units in India.
CM : What products does Arham Corrugators offer, and which one is considered as the main product?
AG : We , Arham Corrugators supply Regular Slotted Container , Die Cut Boxes, Heavy Duty Boxes. At Present we are happy to deliver our boxes to EXPLOSIVES units, TEXTILE units, FMCG units, FOOD industry, PHARMACEUTICAL INDUSTRY, DISTELLERIES industry and many more.
CM : May we know the technical features of your manufacturing plant?
AG : We have imported 5ply Automatic Plant of Xianguang China with three A, B, C flutes. We also have in house 4 colour imported Printing Machine. We have customized auto folder gluer and stitcher in which we are able to put paper tape on stitching clips from inner side so that customer product will not be damaged in transit by this pins. In INDIA, this is first machine installed with such features in Pan India.
CM : How does Arham Corrugators optimize strength and material use in slotted packaging?
AG : Arham Corrugators uses different combinations of liner paper thickness, weight, and flute size to achieve specific strength and material requirements. We employ various testing methods to assess the bursting strength and overall structural integrity of our corrugated boxes. With our focus on the properties of corrugated board and employing rigorous testing and quality control, Arham Corrugators create strong, lightweight, and efficient packaging solutions.
CM : How does Arham Corrugators avoid shape defects during die-cutting?
AG : At ARHAM , the die used for cutting is accurately designed and manufactured to ensure precise cuts and avoid distortions from digital Laser cut . Corrugated boards are properly handled in-order to avoid wrinkles or folds in corrugated board, which affect the final shapes of die cut boxes. We also takes regular feedbacks from customers and internal inspections to identify areas for improvement in our die cutting boxes.
CM : When do Arham Corrugators prefer full flap overlap over standard flap designs?
AG : Usually When Heavy Weighted Items or long length items need to be shipped we prefer FULL OVERLAP (FOL) boxes to be used. In-order to avoid struggling with a long piece of tape across a regular slotted container, consider taking advantage of a FOL’s long and durable flaps. These only require two small pieces of tape to secure at the end. You also have the option to add industrial straps for added stability during transit.
CM : How do flute profiles affect strength and cushioning in Arham Corrugators’ packaging?
AG : Flute profiles in Arham Corrugator’s packaging significantly impact both strength and cushioning performance. Larger flute profiles generally provide greater vertical compression strength and cushioning, while smaller profiles enhance structural integrity and printability for retail packaging. The height and density of the flutes directly affect the board’s ability to withstand stress and protect contents during shipping. The flute profile plays a crucial role in determining the strength and cushioning capabilities of corrugated packaging.
Strength of corrugated boxes:
- The arch-shaped structure of flutes provides excellent compression strength, making it ideal for supporting heavy loads.
- Customizing flute size and frequency allows for tailored strength and durability to meet specific packaging needs.
Cushioning:
- Flutes act as shock absorbers, providing cushioning and protection to packaged products.
- Different flute profiles (e.g., C-flute, B flute, E-flute, ) offer varying levels of cushioning and strength, enabling manufacturers to select the optimal profile for their needs.
Customization:
- By adjusting flute size, type, and orientation, We can tailor packaging to achieve the desired balance of strength and cushioning.
- This customization enables optimal performance, ensuring packaged products are well-protected during transportation and storage.
For Arham Corrugators, selecting the right flute profile always has been an important parameter for maintaining the quality and effectiveness of our customers packaging solutions.
CM : How does Arham Corrugators make packaging quick to assemble but still protective?
AG : Arham Corrugators likely employs several strategies to create packaging that’s both quick to assemble and protective:
1. Design optimization: We design boxes with simple, intuitive assembly processes, reducing complexity and assembly time.
2. Structural integrity: The corrugated material’s strength and durability ensure protection during transportation and storage.
3. Customization: Tailoring packaging to specific product needs ensures a snug fit, minimizing movement and damage risk.
4. Material selection: Choosing the right corrugated material, flute profile, and thickness balances protection with ease of assembly.
5. Die-cutting and creasing: Precise die-cutting and creasing enable smooth folds, making assembly faster and more accurate.
By combining these strategies, Arham Corrugators creates packaging that’s both efficient to assemble and effective in protecting products.
CM : How does Arham Corrugators keep adjustable packaging stable for varied sizes?
AG : Arham Corrugators’s expertise in creating adaptable packaging solutions lies in our ability to balance flexibility with stability. To achieve this, We employ several key strategies:
We, at Arham Corrugators, strongly believe that we have a duty to the environment and the society we live in, which is why all our corrugated boxes are made of Recycled Kraft Paper, hence operating in a successful sustainable growth model
Design Adaptability:
Customizable designs that fit various product sizes, ensuring a secure fit and minimizing damage.
Modular Approach:
Modular designs that allow for easy adjustments, maintaining structural integrity and protection.
Precision Engineering:
Accurate scoring and folding techniques that enable smooth adjustments, ensuring packaging stability.
Material Selection:
Careful selection of materials that offer the perfect balance of strength, flexibility, and durability for various different box sizes.
Validation through Testing:
In line Comprehensive testing and validation to ensure packaging performance and stability across different sizes manufacturing during production of all boxes.By combining these strategies, Arham Corrugators delivers reliable and efficient packaging solutions that meet diverse customer needs.
CM : How advanced are Arham Corrugators lab facilities in testing and ensuring the quality of machines?
AG : Arham Corrugators is well equipped with modern testing facilities. All machines like Fully Automatic Compression Strenght Testing Machines, Automatic Bursting Strength machines with automatic clamping, RCT testing machines, GSM tester, Cobb tester, imported moisture meter.
CM : What is your goal in the Industry?
AG : We have expanded from semi automatic to fully automatic plant in 2024, We have vision to bring all types of packaging machines of paper like Mono cartons, offset cartons, paper bags, honeycomb to be manufactured under one shed at ARHAM Plant in coming years.
CM : How has the Indian corrugation industry evolved in recent years?
AG : The Indian corrugation sector has been witnessing remarkable expansion, fueled by elements such as the rapid growth of the e-commerce industry, heightened demand from the food and beverage sectors, and governmental initiatives that promote manufacturing and sustainability.
Key trends indicate potential future growth, which includes automation, improvements in printing technology, and an emphasis on sustainable practices.E-commerce and Food & Beverage Growth: The surge in e-commerce and the rising demand for packaged food and beverages are significant contributors to the expansion of the corrugation industry.
Automation and Inline Plants: The sector is transitioning towards automation, with an increasing number of in-line automatic board and box-making facilities being set up to enhance production efficiency and minimize bottlenecks.
Advancements in Printing Technology: Multicolour flexo printing and other technological advancements are transforming in-house printing, thereby decreasing dependence on screen printing and offset presses.
Sustainability and Recycling: Growing consumer awareness regarding environmental concerns has resulted in a heightened focus on sustainable practices, which include the utilization of recycled materials and biodegradable packaging.
Focus on Display and Promotional Packaging: The industry is also experiencing a rise in the adoption of display and promotional packaging aimed at boosting brand visibility and attractiveness.
Regional Growth: The western part of India, particularly Maharashtra, Gujarat, and Madhya Pradesh, has become a key player in this growth due to its robust manufacturing foundation and flourishing retail sector.
CM : What key trends indicate corrugation industry’s future growth trajectory?
AG : Future Growth Trajectory of Indian corrugation industry are based on below.
Consolidation and Larger Players: The industry is expected to experience additional consolidation among large-scale units to satisfy growing demand and enhance cost efficiency.
Technological Advancements: Ongoing innovations in printing, cutting, and folding technologies will further boost efficiency and allow for greater customization.
Sustainable Practices: The movement towards sustainable packaging is set to persist, with a heightened emphasis on the use of recycled materials and biodegradable alternatives.
Focus on E-commerce Packaging: The sustained expansion of e-commerce will propel the need for tailored and product-specific packaging solutions.
Global Market Expansion: India’s corrugated packaging sector is strategically positioned to capitalize on export opportunities, especially as global online sales continue to rise.