With a strong foundation in tool room and machine shop manufacturing, Khusi Industries delivers high-precision engineering solutions for diverse industrial needs. We specialize in precision machining, fabrication work, jig fixtures, dimensional tools, and custom machine components, ensuring superior quality and performance in every project.
Corrugman : What vision led you to establish Khusi Industries in 2021, and what vision guided the company during its early years?
Sharwan Bhardwaj : Khusi Industries was established in 2021 with a clear vision of providing reliable, precision-engineered solutions for industrial machinery and manufacturing requirements.
My experience across extrusion, packaging, infrastructure and automobile industries gave me practical exposure to different types of machinery, manufacturing processes and engineering challenges. This experience became the technical foundation of Khusi Industries.
From the beginning, our focus has been on precision engineering, quality manufacturing, customized solutions and dependable customer support. Rather than limiting ourselves to one product category, we have continuously worked towards developing solutions according to the specific requirements of our customers.
Our long-term vision is to build Khusi Industries as a trusted engineering partner for manufacturers looking for precision components, machine spares, customized engineering solutions, Special Purpose Machines and automation systems.
CM : How has your engineering and design experience influenced the development of customized machinery and precision components at Khusi Industries?
SB : Engineering and design experience has played a very important role in the development of customized components and machinery at Khusi Industries.
Every machine and production process has its own requirements, and therefore a standard product is not always the right solution. We understand the customer’s drawings, samples, machine application and production requirements before developing a component or solution.
This approach allows us to focus on dimensional accuracy, machine performance, reliability and suitability for the actual application. Our engineering experience also helps us identify practical solutions for machine-related challenges and develop components according to specific requirements.
CM : What role does research and continuous technical improvement play in strengthening Khusi Industries’ manufacturing and automation capabilities?
SB : Continuous technical improvement is essential for any engineering company that wants to remain relevant in a changing manufacturing environment.
At Khusi Industries, we continuously work on improving our capabilities in machine components, fabrication, automation and Special Purpose Machines. Our engineering approach combines mechanical fabrication, machine design, conveyors, sensors, motors, pneumatic systems and control-panel support wherever required.
The objective is not simply to manufacture a component or machine, but to understand the production challenge and develop a solution that can improve efficiency, reliability and overall machine performance.
CM : How does Khusi Industries differentiate its range of corrugated machine spare parts, tools, dies, gauges and customized engineering components in the market?
SB : Our primary focus is on precision, durability and application-specific manufacturing.
Khusi Industries provides a range of corrugated-machine components including creasing wheels, slotting knives, blades, rollers, shafts, holders, belts, wheels and other machine components.
Along with standard and replacement components, we also develop customized tools, dies, gauges and fixtures according to specific industrial requirements.
What differentiates our approach is our focus on understanding the actual machine application before developing a component. This helps us provide solutions that are suitable for the customer’s specific machine and production requirements.
CM : What technologies and engineering practices are used to improve the accuracy, durability and performance of your machine components?
SB : Precision manufacturing requires the right combination of engineering knowledge, machining practices and quality control.
Our capabilities include precision machining, fabrication, drilling, turning, fitting, welding and customized component development. Components can be developed using customer drawings, samples or specific machine applications.
We focus on achieving the required dimensional accuracy and ensuring that components can perform reliably under actual operating conditions. The objective is to deliver dependable components with good service performance and durability.
CM : How is Khusi Industries developing Special Purpose Machines and automation solutions to reduce manual operations and improve production efficiency?
SB : We develop customized Special Purpose Machines based on the customer’s production process, layout and automation requirements.
Depending on the application, our solutions can incorporate conveyors, sensors, motors, pneumatic systems and control support. These systems can be used for applications such as material handling, feeding, assembly, inspection and packaging.
We also work on machine modification and automation integration for existing production systems. This is important because many manufacturers want to improve their productivity without completely replacing their existing machinery. Our approach is therefore to identify the manual or inefficient part of a process and develop a practical automation solution around it.
CM : What changing requirements are you observing among customers in the corrugation, packaging, extrusion and general manufacturing sectors?
SB : Customers today are increasingly looking for reliable components, faster service, customized solutions and reduced machine downtime.
There is also growing interest in automation and replacement components that can integrate with existing production systems. Manufacturers want to improve productivity while keeping their existing machines operational for as long as possible.
Khusi Industries is responding to these requirements through machine spare parts, repair and maintenance support, fabrication, automation, machine modification and customized engineering solutions. We believe that understanding the customer’s actual production challenge is the key to providing the right engineering solution.
CM : How does customer feedback and machine-performance experience contribute to the development of improved products and engineering solutions?
SB : Customer feedback is one of the most valuable practical inputs for an engineering company.
When a customer approaches us with a machine problem, we try to understand the operating conditions, production requirements and specific application rather than looking only at the component itself.
This practical understanding helps us modify or develop components according to actual requirements. Machine-performance experience also helps us identify opportunities for improving accuracy, reliability, productivity and overall machine performance. In this way, every engineering requirement provides an opportunity to learn and improve our solutions.
CM : . What areas of innovation are you currently focusing on to make corrugated and packaging machinery more automated, efficient and reliable?
SB : Our key areas of focus are automation, machine modification, conveyor integration and customized Special Purpose Machine development.
We are particularly interested in solutions that can reduce manual handling, improve repeatability and increase production consistency.
By combining mechanical systems with sensors, motors, pneumatic components and automation controls, we can develop solutions for specific production requirements. Our objective is to make machines more efficient and reliable while providing practical automation solutions that can be integrated into existing manufacturing environments.
CM : How has your experience across extrusion, packaging, infrastructure and automobile industries shaped Khusi Industries’ business strategy?
SB : Working across different industrial sectors has provided us with a broad understanding of machinery, production processes and engineering requirements.
Every industry has different challenges, but many engineering fundamentals remain common—precision, reliability, productivity, maintenance and machine performance.
This diverse experience has allowed Khusi Industries to serve different applications instead of focusing on only one product category. As a result, our capabilities now cover precision components, spare parts, fabrication, maintenance, machine modification and automation. This multi-industry experience also helps us look at a customer’s problem from a practical engineering perspective and develop solutions accordingly.
CM : How do you balance customized engineering requirements with the need to maintain consistent quality and precision across different projects?
SB : Customization and consistent quality can go together when the engineering process is properly understood and controlled. Before starting a customized project, we study the customer’s drawing, sample, machine application and production requirements. This gives us clarity about the required dimensions, operating conditions and functional requirements.
Our precision machining and tool-room capabilities then support controlled manufacturing of the required component or solution.
This approach allows us to provide customized products while maintaining our focus on dimensional accuracy, durability, reliability and performance.
CM : What technical capabilities are you strengthening to support future requirements for automation, machine modification and advanced manufacturing?
SB : We are strengthening our capabilities in Special Purpose Machine manufacturing, automation integration, machine modification and precision spare-part development.
Our focus includes mechanical fabrication, machine assembly, conveyors and automation-related components. These capabilities allow us to work not only on new machines but also on upgrading existing production systems.
We see significant potential in helping manufacturers modernize their existing machinery through targeted modifications and automation rather than requiring complete machine replacement. This approach can help customers improve productivity while making better use of their existing manufacturing assets.
CM : How do you assess the impact of automation and precision engineering on the growth of India’s corrugation and packaging machinery industry?
SB : Automation and precision engineering are becoming increasingly important for the growth and modernization of India’s manufacturing sector.
In corrugation and packaging, automation can improve production speed, repeatability, accuracy and operational efficiency. Reliable machine components and automated material handling can also reduce manual intervention and help minimize machine downtime.
Precision engineering provides the foundation for reliable machine operation, while automation helps manufacturers achieve greater consistency and productivity. We believe both areas will continue to play an important role in the modernization of Indian corrugation and packaging industries.
CM : What technological developments do you believe Indian manufacturers should adopt to improve productivity and machine reliability?
SB : Indian manufacturers can benefit significantly from customized automation, sensor-based systems, improved machine controls and precision-engineered components.
Another important opportunity is machine upgrading. Many existing machines can be modified or automated to improve productivity without completely replacing the equipment.
Technologies that support repeatability, monitoring, automated material handling and preventive maintenance can contribute significantly to manufacturing efficiency. Our capabilities in SPM development and machine modification are aligned with this requirement, helping manufacturers gradually move towards more efficient and automated production systems.
CM : How can Indian engineering companies increase their R&D capabilities to develop more indigenous machinery, components and automation solutions?
SB : India has significant potential to develop indigenous machinery and engineering solutions, but practical collaboration between manufacturers, engineers and industrial users is important.
Many useful innovations begin by identifying a real production problem. Once the problem is understood, investment in design, prototyping, precision manufacturing and automation integration can help convert the idea into a practical solution.
Developing components locally can also provide manufacturers with greater customization, better serviceability and faster technical support. Strengthening these capabilities will help create engineering solutions that are better suited to the specific requirements of Indian industries.
CM : What opportunities do you see for Indian companies supplying machinery, spare parts and engineering solutions to the growing packaging and manufacturing sectors?
SB : The expansion of manufacturing capacity and increasing adoption of automation are creating strong opportunities for domestic engineering companies.
There will continue to be demand for replacement parts, machine upgrades, customized automation, maintenance support and precision-engineered components.
Indian companies that can combine manufacturing capabilities with engineering knowledge and responsive technical support can build long-term relationships with customers. For Khusi Industries, this represents an opportunity to continue expanding our capabilities and provide customers with complete and practical technical solutions.
CM : What future R&D initiatives could help Khusi Industries develop next-generation machinery and automation solutions for Indian manufacturers?
SB : Our future R&D focus can include higher levels of automation, intelligent machine monitoring, precision components and customized production systems. We see opportunities in developing modular Special Purpose Machines and upgraded machine-control solutions that can provide manufacturers with greater flexibility. Further integration of sensors, automation and data-based monitoring can help create more efficient and responsive production systems. Our aim is to gradually develop solutions that address practical industrial requirements while providing manufacturers with improved productivity and operational consistency.
